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Structural engineering

Suspended slabs: solid, ribbed or precast

The first floor of a maisonette is the single most expensive structural element in the house, and there are three ways to build it. A solid slab is simplest and heaviest. A ribbed slab uses less concrete and reaches further. Precast is fastest and needs the least propping. Which one suits a house depends on the spans, the number of floors and how much timber for formwork the site can support, and the choice changes the cost of the columns and foundations below it as well.

Eng. S. GitongaStructural Engineer

Published August 2026 · 10 min read

Temporary props supporting shuttering beneath a suspended concrete slab
Illustrative site photograph.

If you read nothing else

  • A suspended slab and its supports are commonly 8 to 12 percent of the cost of a maisonette.
  • Solid slabs are the default up to about 5m spans and are the easiest to get right.
  • Ribbed slabs cut concrete and self weight, which then cuts column and foundation cost.
  • Precast is fastest and frees the ground floor early, but needs access for delivery and lifting.
  • Propping is not scaffolding. Removing props early is one of the most dangerous shortcuts on a site.
  • The slab thickness on a drawing is a calculated result. It is not a starting point for negotiation.

Why this decision costs more than it looks

A suspended floor is the reason a maisonette costs roughly eight to twelve percent more per square metre than a bungalow. It is not just the slab. The slab has weight, and that weight travels down through beams, columns and foundations, so a heavier floor makes everything under it bigger.

That is why the choice of slab type is a structural decision made early, not a finish selected later. Changing from a solid slab to a ribbed one after the foundations are designed means redesigning the foundations, and the other way round is worse.

Solid slab

A flat slab of reinforced concrete of constant thickness, cast in place on formwork, spanning between beams or walls. It is the most common suspended floor in Kenyan houses and for good reason: it is simple to detail, simple to build, and there is very little about it that a competent site team can get wrong that is not visible before the pour.

The thickness comes from the span. For residential loading, a rough working figure is a depth of around one twenty fifth to one thirtieth of the span for a continuous slab, which is why 150mm is so common on houses with rooms of four to five metres. That is a rule of thumb for understanding a drawing, not for producing one.

Solid slab at a glance
Practical spansUp to about 5m without becoming uneconomic
Typical thickness125mm to 200mm on houses
FormworkFull soffit shuttering and dense propping, held for weeks
StrengthsSimple, well understood, flat soffit ready for a ceiling, good sound insulation
WeaknessesHeaviest option, most concrete, most propping timber, slowest to release the floor below
Solid slab at a glance

Ribbed and waffle slabs

A ribbed slab keeps concrete where it is doing work and removes it where it is not. In a slab spanning one way, the concrete near the bottom in midspan is in tension and is carrying almost nothing, since the steel is doing that job. Take most of it away and you have a series of narrow ribs with a thin topping between them.

The voids are formed with clay pots, expanded polystyrene blocks or reusable moulds. A waffle slab is the same idea in two directions, producing the grid pattern on the soffit.

The saving is not only in concrete. A lighter floor means smaller beams, smaller columns and smaller foundations, so the benefit compounds downwards. That is why ribbed construction becomes more attractive as the spans get longer and the building gets taller.

Ribbed slab at a glance
Practical spans5m to 9m, where it earns its complexity
Typical depth250mm to 350mm overall including topping
FormworkStill full soffit, plus setting out and placing the void formers
StrengthsLighter, longer spans, less concrete, reduces cost of everything below
WeaknessesMore complex to set out and reinforce, ribbed soffit needs a suspended ceiling, less forgiving of poor workmanship
Ribbed slab at a glance

Precast floors

Beams or hollow core planks made in a factory, delivered to site and lifted into position, usually with a structural topping poured over them to tie everything together. The most common domestic form in this market is the beam and block floor, where precast beams are laid and lightweight blocks are infilled between them.

The attraction is programme. The floor arrives already cured, so it needs little or no propping and the ground floor below is available for work almost immediately. On a site where the rains are coming, getting a roof on quickly can be worth more than a saving in materials.

Precast at a glance
Practical spansDepends on the system, commonly 4m to 7m for beam and block
FormworkMinimal, sometimes none beyond the topping
StrengthsFast, factory quality control, frees the floor below, less site timber and labour
WeaknessesNeeds vehicle access and lifting, less flexible for irregular shapes, penetrations must be planned in the factory order
WatchThe bearing at each end and the structural topping are what make it work. Neither is optional
Precast at a glance

Comparing them honestly

Suspended floor options for a Kenyan house
SolidRibbedPrecast beam and block
Best spansUp to 5m5m to 9m4m to 7m
Relative self weightHighestAbout 25 to 35 percent lighterLighter than solid
SpeedSlowestSlowFastest
Propping time2 to 3 weeks minimum2 to 3 weeks minimumLittle or none
Site skill neededModerateHighModerate, plus lifting
Flat soffitYesNoUsually yes
Suits remote sitesYesYesOften not
Suspended floor options for a Kenyan house

For the great majority of two storey houses around Nanyuki, with room spans of four to five metres, a solid slab is the right answer. It is simple, it is forgiving, and the theoretical savings from a ribbed slab at those spans are eaten by the extra setting out and the risk of getting it wrong. Ribbed construction starts to make sense when spans get longer or when the building goes above two floors.

Propping, and the shortcut that kills people

A freshly cast slab has almost no strength. It gains it over weeks, and until it has, the props are the structure. They are not scaffolding and they are not a convenience.

Indicative striking times, subject to the engineer's figures
WhatEarliest removalNote
Column and beam sides24 to 48 hoursVertical faces carry no load
Slab soffit formwork7 to 14 daysProps stay in place
Props under slabs2 to 3 weeksLonger for larger spans
Props under beams2 to 4 weeksLonger again
Indicative striking times, subject to the engineer's figures
  • Props must sit on a firm level base, not on soft ground or on a stack of broken block
  • They must be plumb. A leaning prop carries a fraction of its rated load
  • Do not remove props to move a wheelbarrow through, even briefly
  • The engineer sets the striking times for your structure. Weather and cement type both change them

What they cost

Indicative supply and fix ranges for residential work, reviewed August 2026. They move with steel and cement, and they exclude the beams and columns supporting the floor.

Indicative suspended floor costs per square metre
TypeIndicative costIncludes
Solid slab, 150mmKES 6,500 to 9,500 / m²Concrete, reinforcement, formwork, propping, labour
Ribbed slabKES 7,000 to 11,000 / m²As above plus void formers and setting out
Precast beam and blockKES 6,000 to 9,000 / m²Supply, delivery, lifting, infill and structural topping
Indicative suspended floor costs per square metre

Those are close enough together that cost alone rarely decides it. Span, access, programme and how much propping timber the site can hold usually decide it first.

Questions we get asked

How thick should a suspended slab be in Kenya?
For residential loading, a continuous solid slab is commonly around one twenty fifth to one thirtieth of the span in depth, which is why 150mm is so common for rooms spanning four to five metres. That is a rule of thumb for reading a drawing. The actual thickness must be calculated for your spans, loads and reinforcement by a registered engineer.
Is a ribbed slab cheaper than a solid slab?
Not usually on the slab alone, because the setting out and void formers offset the concrete saved. It becomes cheaper overall on longer spans and taller buildings, where the reduced self weight lets you use smaller beams, columns and foundations. Below about 5m spans on a house, a solid slab is normally the better value and much harder to get wrong.
How much does a suspended slab cost per square metre in Kenya?
Indicatively KES 6,500 to 9,500 per square metre for a 150mm solid slab supplied and fixed, KES 7,000 to 11,000 for ribbed, and KES 6,000 to 9,000 for precast beam and block including the topping. Reviewed August 2026, and excluding the beams and columns that support the floor.
How long should props stay under a slab?
Two to three weeks under slabs and two to four weeks under beams is typical, with soffit formwork removable earlier at seven to fourteen days. Your engineer sets the figures for your structure, and they lengthen in cold or wet weather. Where another floor is to be cast above, back propping is required and props must not simply be moved up to the next lift.
Can I run pipes and conduits through a suspended slab?
Small conduits cast into a solid slab within the middle third of the depth are normally acceptable if planned, but nothing should be chased into a slab after casting without the engineer agreeing it. In a ribbed slab a rib is a structural beam, so cutting through one removes a member. All penetrations should be marked on the drawings before the pour.

Written by

Eng. S. Gitonga

Structural Engineer

Eng. Gitonga leads structural design at TimberStone. Every foundation, slab, column and roof structure we build is designed and calculated by him, and the drawings that go to the county carry his stamp.

  • Registered Professional Engineer, Engineers Board of Kenya
  • Member, Institution of Engineers of Kenya

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